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Jai Bharat Castings experts in manufacturing of horizontal centrifugally cast double layer straight bore clear chill - chilled roll barrels for triple roll mills, in this course of casting two independent zones - a shell of highly alloyed iron (working layer) of white iron & another a softer graphitic - (non working layer) of grey iron is achieved during the casting along with desired straight bore & wall thickness, harder chilled layer assure longer life of rolls and soft gray iron layer allows smooth mechanical task of drilling, sizing & shaping etcetera, chilled roll barrels can be supplied plan cast, semi-finished or full machined as hollow barrel along-with grinding & mirror polish |
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Advantage: |
Double layer centrifugal casting gives uniform layer of high density, high grade harder white iron (fine grain) shell with uniform hardness & accurate wall thickness of both layers and it gives freedom from most common sand casting defects like pitting, edge spalling, wrapping, blow holes, sand fusion & shades etceteras, the finished ground products are finely homogenized that finish can be down to 5µ. rolls are designed & manufactured to withstand rapid high pressure and temperature change, in 3:6:9 ratio |
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Chilled Roll Barrels for Triple Roll Mills |
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Chilled Roll Barrels for Printing Ink Plants |
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Chilled Roll Barrels for Dyes |
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Chilled Rolls for Pharmaceutical TRM |
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Chilled Roll Barrels for Paint Plants |
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Chilled Rolls for Chemical Ind |
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Chilled Roll for Bending Machines |
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Chilled Rolls for Coating & Cosmetics |
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Chilled Rolls Barrels for Minerals |
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Chilled Rolls for Pigments TRM Plants |
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Rolls for Calendaring Machines |
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Chilled Rolls for Four & Five Roll Mills |
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Diameter |
6” to 24” inches / 150 mm to 610 mm |
Length |
6” to 60” inches / 150 mm to 1520 mm |
Wall thickness 2” inches or 50 mm to 10” inches or 250 mm, under the scope of manufacturing |
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Material
Specifications |
Process |
Hardness |
Clear Carbon Chilled Cast Iron |
Centrifugal Spun Casting |
65 - 75 Shore°C |
Ni-Cr Alloyed Chilled Cast Iron |
Centrifugal Spun Casting |
70 - 80 Shore°C |
Low Alloyed Gray Cast Iron (Core) |
Centrifugal Spun Casting |
35 - 45 Shore°C |
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